Casting simulation: from prototype to performance

Passenger safety in cars, planes and other transportation vehicles is an ethical obligation, a legal issue and a technological challenge. Simulation is a well implemented tool in order to test the behaviour of a car body during crash. The models, including rapid deformation and rupture, are sophisticated and reliable. Currently, most properties used in such simulations correspond to homogenous and defect free materials. However, cars are manufactured before being crashed. And manufacturing routes such as casting, but also stamping, forging or welding, do not provide defect free and homogeneous materials.