Tips & Tricks

Model clipping feature in CFD-VisCART and CFD-GEOM
For better visualization of the geometry and mesh, a model clipping feature was introduced in CFD-VisCART and CFD-GEOM V2013.0. The following sections illustrate the usage and benefits of this feature.
Abraham Meganathan CFD

Grouping option for CFD-VIEW Data Import
Grouping feature in CFD-ACE+ GUI and CFD-VIEW comes in handy when working with complex industrial models. This feature allows putting BC patches or VC entities into a group that can be manipulated easily, to either set up properties or display specific post-processing attributes.
Abraham Meganathan CFD

Improve Productivity Using Scripts [Video Format]
As simulations become more integrated with the design process, engineers often spend time on repeated operations that do not contribute to their productivity. There is a need for tools that could capture, preserve and transfer the knowledge within the organization or to its customers.
Abraham Meganathan CFD

CFD-VIEW Scripting is easier than ever with Journaling
In addition to the numerous options and tools available via the CFD-VIEW user interface, the scripting capability of CFD-VIEW allows you to perform complex data processing on your simulation results, and gives you the option to run the post-processing phase of your simulation in batch mode.
Abraham Meganathan CFD

Weld Fatigue analysis based on the Dang Van Criteria
Numerical modeling of fatigue behavior has become critical for welding applications. For this purpose the ‘Dang Van criterion’ has been integrated in SYSWELD for fatigue evaluation of welded structure under multi-axial loadings. The Dang Van fatigue damage criterion is used to predict crack initiation and life duration of components subjected to damaging load. This criterion is based on multi-scale approach which assumes that shakedown occurs before crack initiation.
Harald Porzner Welding & Assembly

How to report and talk about simulation time in an objective manner
Reporting or talking about simulation time is a difficult subject. In the article a way to manage this problem in an objective manner is given.
Harald Porzner Welding & Assembly

Materials in the database - Which material properties to use with respect to the three methods to simulate the heat effects of welding
A material is described with exactly one set of material properties. In simulation engineering - depending on the applied method and the moment in time when the simulation is carried out in the product development cycle - only subsets of a full material data set might be required. In this article is outlined which subset is used for which purpose, what is available in the database, and what can be simulated.
Harald Porzner Welding & Assembly

The transient method – the third out of three methods to simulate the heat effects of welding
In order to meet different requirements from first design to start of production, three different methods are available in the Virtual Welding & Assembly Suite from ESI. The third one – the transient method – is used when not only distortion but also residual stresses and microstructure need to be evaluated. The part size allows running a heat source gradually. Compare it with a formability evaluation in sheet metal forming. A motorcycle rim may serve as an example.
Harald Porzner Welding & Assembly

The instantaneous method – the second out of three methods to simulate the heat effects of welding
In order to meet different requirements from first design to start of production, three different methods are available in the Virtual Welding & Assembly Suite from ESI. The second one – the instantaneous method – is used when not only distortion but also residual stresses and micro-structure needs to be evaluated, but welded designs are so huge that it would make no more sense to use a classic transient method with a moving heat source – the simulation time would be too long. Compare it with a feasibility evaluation in sheet metal forming. A frame as produced in machine building, with more than 100 welds, may serve as an example.
Harald Porzner Welding & Assembly

The shrinkage method – the first out of three methods to simulate the heat effects of welding
In order to meet different requirements from first design to start of production, three different methods are available in the Virtual Welding & Assembly Suite from ESI. The first one – the shrinkage method – is used in the feasibility and planning phase. Goal is to get as fast as possible an estimation. Compare it with a one-step method in sheet metal forming.
Harald Porzner Welding & Assembly