Tips & Tricks

e-Café #7 - Maillage volumique avec Visual-CAST™ 16.0
Créez le maillage volumique à l’aide de la fonction Grid Definition dans Visual-CAST™ 16.0
Mathieu Moerckel Casting

e-Café #6 - Prédiction des points chauds dans les moules en sable avec ProCAST™
Visualisez les points chauds dans le moule à l’aide de la fonction BurnOn de ProCAST™
Mathieu Moerckel Casting

e-café #5- Pilotage du refroidissement par thermocouple à l’aide de ProCAST™ et QuikCAST™
Pilotage du refroidissement par thermocouple à l’aide de ProCAST™ et QuikCAST™
Mathieu Moerckel Casting

e-café #4- Modélisation de l’emballage (Wrap) à l’aide de ProCAST™
Modélisation de l’emballage (Wrap) à l’aide de ProCAST™
Mathieu Moerckel Casting

e-café #3- Modélisation des opérations de poteyage et soufflage à l’aide Quik CAST™
Modélisation des opérations de poteyage et soufflage à l’aide Quik CAST™
Mathieu Moerckel Casting

e-café #2- Prédiction de la localisation des inclusions de sable à l’aide de ProCAST™
Prédiction de la localisation des inclusions de sable à l’aide de ProCAST™
Mathieu Moerckel Casting

e-café #1- Détermination de la courbe de déplacement du piston à l’aide de ProCAST™
Détermination de la courbe de déplacement du piston à l’aide de ProCAST™
Mathieu Moerckel Casting

Delta T Offset For Bowing Effect in Assembly Process
In case of butt joint of two plates, in reality, there is an eccentricity e between the neutral phase of bending and the centre of the tendon force caused by the weld which causes the typical horse saddle of a butt welded flat plate.. A functionality Delta T Offset  has been developed in order to overcome the limitation due to the shrinkage methodology that cannot provide correct results for a butt joint with a non-symmetrical welding. With this new development, it will be possible to apply an offset value on the thermal loading between upper and lower surfaces of shell. In consequence, the horse saddle effect of a butt welded flat plate is produced with Assembly solution.
Yonggang Duan Welding & Assembly

Process optimization: the future of numerical simulation software
Optimization is becoming a very popular word. However, what does it mean and what does it involve? The goal of this e-tip is to give some keys about optimization concepts and its use in process optimization. In a first stage, we will describe the type of optimization problems that could be solved and in a second stage, the principles and algorithms will be presented. Finally, advantages and drawbacks of the different methods and algorithms will be addressed, with respect to the different types of optimization problems which can be solved.
Casting

Casting simulation: from prototype to performance
Passenger safety in cars, planes and other transportation vehicles is an ethical obligation, a legal issue and a technological challenge. Simulation is a well implemented tool in order to test the behaviour of a car body during crash. The models, including rapid deformation and rupture, are sophisticated and reliable. Currently, most properties used in such simulations correspond to homogenous and defect free materials. However, cars are manufactured before being crashed. And manufacturing routes such as casting, but also stamping, forging or welding, do not provide defect free and homogeneous materials.
Casting