Tips & Tricks

Weld Fatigue analysis based on the Dang Van Criteria

Numerical modeling of fatigue behavior has become critical for welding applications. For this purpose the ‘Dang Van criterion’ has been integrated in SYSWELD for fatigue evaluation of welded structure under multi-axial loadings. The Dang Van fatigue damage criterion is used to predict crack initiation and life duration of components subjected to damaging load. This criterion is based on multi-scale approach which assumes that shakedown occurs before crack initiation.

Materials in the database - Which material properties to use with respect to the three methods to simulate the heat effects of welding

A material is described with exactly one set of material properties. In simulation engineering - depending on the applied method and the moment in time when the simulation is carried out in the product development cycle - only subsets of a full material data set might be required. In this article is outlined which subset is used for which purpose, what is available in the database, and what can be simulated.

How to fix grey selection window in PAM-STAMP GUI ?

Using default setup of AERO themes in Windows 7 and Vista creates problems for selection by window in PAM-STAMP GUI. There are instructions how to setup your Windows to avoid that problem.

The challenge of simulating casting and heat treatment

Foundries that have implemented casting simulation to shorten development time, further wish to use simulation in order to reduce the cost of subsequent processing steps. This often requires the simulation of heat treatment.

Make an independent setup from existing pre and rst files in PAM-STAMP

Sometimes only rst files there are available and dependent pre file of an intermediate stage setup (lost data, picking with a process variant, …), which is not possible to run in another PAM-STAMP version, usually in newer version. It is possible to create a pre file independent on preceding rst files.

Determination of Krupkowsky parameters for hardening curve

In case there are no measured material data for simulation purposes, it is possible to determine hardening curve from information usually provided by material supplier.

How to import a PAM-STAMP result into CATIA V5 with VRML export format ?

For a comparison of the virtual stamped part and the nominal CATIA V5 part one can use PAM-STAMP, or go back to CATIA. Since the meshed part is not easily converted into surfaces again, one solution is to use an overlay of the CAD part and of a VRML export of the stamp part.

How to encrypt material data sets in PAM-STAMP?

Major automotive companies spend a lot of money to describe all materials used in their simulation processes. To ensure simulation quality also at supplier sites, they want to give the material data sets to them, but not for free. One half of the solution is material encryption, the other a predefined expiration date.

Small collection of 3D meshed symbols for illustration purposes

During a project the need to visualize the functionality in 3D arose and some 3D symbols were created, which are now made available as a goody.

How to find out what forces are working inside the sheet or tube section ?

If you need insight on the restraining force of a geometrical drawbead or want to know the transmitted force in a sheet or tube section, you can define a force gauge.