Tips & Tricks

Improve Productivity Using Scripts [Video Format]

As simulations become more integrated with the design process, engineers often spend time on repeated operations that do not contribute to their productivity. There is a need for tools that could capture, preserve and transfer the knowledge within the organization or to its customers.

Parallel processing

“To pull a bigger wagon, it is easier to add more horses than to grow a gigantic horse.” This paraphrased quotation nicely expresses the basic concept of parallel processing. The speed of sequential computers has been doubling every eighteen months, according to Moore’s law. However, at any given time, that speed is limited by the state of the art in integrated circuit design and manufacturing. To circumvent that limitation, it is possible to split a given computationally intensive task among multiple processors working simultaneously.

The manufacturing of sand cores

The manufacturing of iron, steel and non-ferrous castings is achieved using a variety of casting process designs, and most of these involve the use of sand cores which form the internal shape of the casting. A good quality casting requires a good quality core. Dimensional stability, uniform density, strength, hardness and permeability are some of the characteristics that need to be controlled. A good core must have suffi cient strength and hardness to be handled and to resist during the pouring of liquid metal. Suffi cient permeability is also necessary for the escape of gases generated during the casting process. The diff erent manufacturing processes and some of the issues related to core production will be discussed here.

FLEXlm protection file system

ESI group needs to license, manage and track a variety of licensing options, platform and product dependencies. FLEXlm is one of the only software that is up to this task. A simple, shrinkwrapped license management product would not be powerful and flexible enough to license all ESI products.

Why it is useful to describe problems in terms of non-dimensional parameters and which ones are the main important in solidification?

A dimensionless quantity is a quantity without any physical units. Such a number is typically defi ned as a product or ratio of quantities which do have units, in such a way that all units cancel. Dimensionless quantities are widely used in the fields of physics and engineering but also in every day life.

Boundary layer meshing with CFD-ACE+ [video format]

The accuracy of a CFD solution is strongly dependent on how well the mesh resolves geometry and flow features. This is especially true for near wall regions (boundary layer) where viscous forces are not negligible compared to inertial forces.

How to complete partial part on binder die design with “flat” part boundary?

In the following picture, the die entry radius in the addendum region should disappear smoothly in a flat surface (or infinite radius). In current version, there is no function to directly fulfill this need.

How to check what software version you are running

There is a very fast and easy way to verify what software version you are running for your ESI CFD applications. You most likely know that this information is available for the GUI by clicking on 'Help → About ...', and for solvers by looking in the output file.

Always Make Sure You Have a Good Mesh Quality

The mesh has a great influence on the solver convergence and solution of every CFD Simulation. The user is strongly advised to check the quality of a numerical mesh.

Copy/Paste Viewpoint tools

Usually, when performing a particular simulation, it is necessary to compare the results of similar models or the same model at different operating conditions. It is important that the two (or more) cases being compared be viewed from the same angle and at the same zoom level.