Tips & Tricks

Materials in the database - Which material properties to use with respect to the three methods to simulate the heat effects of welding
A material is described with exactly one set of material properties. In simulation engineering - depending on the applied method and the moment in time when the simulation is carried out in the product development cycle - only subsets of a full material data set might be required. In this article is outlined which subset is used for which purpose, what is available in the database, and what can be simulated.
Harald Porzner Welding & Assembly

The challenge of simulating casting and heat treatment
Foundries that have implemented casting simulation to shorten development time, further wish to use simulation in order to reduce the cost of subsequent processing steps. This often requires the simulation of heat treatment.
Casting, Welding & Assembly

Boundary layer meshing with CFD-ACE+ [video format]
The accuracy of a CFD solution is strongly dependent on how well the mesh resolves geometry and flow features. This is especially true for near wall regions (boundary layer) where viscous forces are not negligible compared to inertial forces.
Abraham Meganathan CFD

CFD-FASTRAN/CFD-ACE+ coupling for thermal environment simulations
In certain applications, different regions of the computational domain experiences flow conditions that are so different that it is very difficult for a single solver to produce accurate results at the extremes. In many situations, such problems can be separated and solved using loosely coupled solvers. Each solver is chosen to provide highly accurate solutions for the prevailing flow conditions.
Abraham Meganathan CFD

How to check what software version you are running
There is a very fast and easy way to verify what software version you are running for your ESI CFD applications. You most likely know that this information is available for the GUI by clicking on 'Help → About ...', and for solvers by looking in the output file.
Abraham Meganathan CFD

Always Make Sure You Have a Good Mesh Quality
The mesh has a great influence on the solver convergence and solution of every CFD Simulation. The user is strongly advised to check the quality of a numerical mesh.
Abraham Meganathan CFD

Avoiding Chimera Errors in CFD-FASTRAN
This note discusses a common error encountered by users when trying chimera meshes in CFD-FASTRAN. Such errors are easy to avoid and hopefully this note will assist you.
Abraham Meganathan CFD

Copy/Paste Viewpoint tools
Usually, when performing a particular simulation, it is necessary to compare the results of similar models or the same model at different operating conditions. It is important that the two (or more) cases being compared be viewed from the same angle and at the same zoom level.
Abraham Meganathan CFD

Motion Model Dependencies in CFD-FASTRAN
Moving-body models available in CFD-FASTRAN are highly suited to simulate complex prescribed and six-degree-of-freedom (6DOF) motions of rigid bodies. In many engineering problems, this translates to multiple bodies moving relative to one another.
Abraham Meganathan CFD

Low Mach Preconditioning and Dual Time Stepping in CFD-FASTRAN
Density-based schemes employing time-marching procedures available in CFD-FASTRAN provide excellent stability and convergence characteristics for high-speed compressible flows (typically M >0.5).
Abraham Meganathan CFD