Tips & Tricks

Coupling windows for postreatment visualization

When comparison between results is needed, coupling windows and synchronizing animations is a key tool.

Heat Sources in Sysweld

From finite element point of view, a heat source is modelled in SYSWELD by a volume density of energy named Qr (W/mm3) applied to elements, which move along the welding trajectory.

How to define height of constraint UDT profile with respect to the Blankholder?

Method to constrain the height of UDT profile bulge with respect to the Blankholder

How to define tipping for free double parts with existing forming direction?

Recommendation to position properly the free double parts in case the forming direction is predefined.

How to get back the hidden Part Definition after accepting dialogue?

Option to deactivate to get back the hidden part definition after accepting dialogue.

How to improve the update performance on iterations?

Recommendation to optimize the update performance during iterations.

Weld Fatigue analysis based on the Dang Van Criteria

Numerical modeling of fatigue behavior has become critical for welding applications. For this purpose the ‘Dang Van criterion’ has been integrated in SYSWELD for fatigue evaluation of welded structure under multi-axial loadings. The Dang Van fatigue damage criterion is used to predict crack initiation and life duration of components subjected to damaging load. This criterion is based on multi-scale approach which assumes that shakedown occurs before crack initiation.

Materials in the database - Which material properties to use with respect to the three methods to simulate the heat effects of welding

A material is described with exactly one set of material properties. In simulation engineering - depending on the applied method and the moment in time when the simulation is carried out in the product development cycle - only subsets of a full material data set might be required. In this article is outlined which subset is used for which purpose, what is available in the database, and what can be simulated.

Parallel processing

“To pull a bigger wagon, it is easier to add more horses than to grow a gigantic horse.” This paraphrased quotation nicely expresses the basic concept of parallel processing. The speed of sequential computers has been doubling every eighteen months, according to Moore’s law. However, at any given time, that speed is limited by the state of the art in integrated circuit design and manufacturing. To circumvent that limitation, it is possible to split a given computationally intensive task among multiple processors working simultaneously.

The manufacturing of sand cores

The manufacturing of iron, steel and non-ferrous castings is achieved using a variety of casting process designs, and most of these involve the use of sand cores which form the internal shape of the casting. A good quality casting requires a good quality core. Dimensional stability, uniform density, strength, hardness and permeability are some of the characteristics that need to be controlled. A good core must have suffi cient strength and hardness to be handled and to resist during the pouring of liquid metal. Suffi cient permeability is also necessary for the escape of gases generated during the casting process. The diff erent manufacturing processes and some of the issues related to core production will be discussed here.