SYSWELD 2023.5

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SYSWELD
2023.5
22 Dec 2023

From Weld Quality to Body Manufacturing & Distortion Engineering, ESI SYSWELD offers a unique computer-aided assessment of material characteristics, residual stresses and distortions by taking into account all the multi-physics that is involved in Welding, Assembly and Heat Treatment manufacturing processes:

  • for process feasibility and material characteristic control
  • for process security and product performance improvement
  • for car body manufacturing and distortion control

ESI SYSWELD 2023.5 includes:

Welding Solution:

  • Visual-Weld 2023.5
  • SYSWELD Solvers 2023.1
  • CSM Solver V44.1.0

Spot Weld Rupture Solution:

  • Visual Spot Weld Rupture 2023.5
  • SYSWELD Solvers 2023.1
  • CSM Solver V44.1.0

Heat Treatment Solution:

  • Visual-HT 2023.5
  • SYSWELD Solvers 2023.1

Visual Assembly Solution:

  • Visual-Assembly 2023.5
  • CSM Solver V44.1.0

Highlights of ESI SYSWELD

Welding with CSM Solver

New smart powerful weld solution based on CSM platform: Sysweld solver has been migrated to CSM (Computational structural Mechanic) platform which strongly improve the performance and the usability by taking the full benefit from CSM platform’s DMP power and capability. The inter-operability and combinatory capabilities enable large Manufacturing and Pre-Certification solutions combinatory value offer.

Key functionalities of this new welding advisor:

  • New weld solution based on CSM is between 2 to 5 times faster than SYSWELD
  • CSM solver offers better scalability than SYSWELD
  • Unconnected mesh management between welds and components
  • Easy thermal and mechanical contact management
  • Sliding to sticking contact auto management based on fusion temperature
  • Auto contact pair detection between welds and components and between components
  • Smart weld sequence manager
  • Smart Excel weld process plan tool
  • Auto shell mesh creation tool

Spot Weld Rupture

Spot Weld Rupture: Streamlined Virtual Process Chain to evaluate spot weld process windows and to predict body design rupture considering manufacturing effects. Fully virtual solution that eliminates dependency on physical testing, increases efficiency and improves connection strength.

Key functionalities of this new solution:

  • Predictive solution for whatever process lobe and rupture
  • Streamline weld process chain
  • Computation time saving
  • Advanced model order reduction fully embedded in the workflow to perform large process lobe space exploration for faster decision-making
  • Allow multi parallel runs for process lobe analysis
  • Weld/Rupture simulation compatible with adhesive bounding
  • 3 sheets rupture analysis

Visual Assembly

New generation, easy-to-use assembly simulation to ensure dimension accuracy “distortion control” of assemblies which:

  • covers complete car body manufacturing chain starting from the stamped part to pre-positioning to holding/clamping and finally welding/joining
  • covers large-welded assemblies with thick plates and multi-pass welds, which are common in the shipbuilding industry

Key functionalities:

  • New feature for part feasibility analysis
  • Integration of quality control feature within assembly context
  • Surface cleaning and meshing utility
  • Weld bead creation support for non-conform mesh
  • Scan to Mesh tool enhancements
  • Repositioning using 3-2-1 approach
  • Adaptation of new color scheme
  • Integration of signed displacement contour
  • Separate trade for Assembly

 

VE 2023.5.1 is mainly targeted to have critical bug fixes for Assembly solution (Visual Assembly) related to contact management, USTART/ part feasibility analysis.

 

Please refer to the SYSWELD 2023.5 Release Notes for more information and to the Installation Guide for the installation of ESI SYSWELD 2023.5.

 

Software Files
SYSWELD 2023.5 for Windows
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Windows 64 Bits 4.42 GB Full Version
File name: SYSWELD2023r5_Windows.zip
MD5: 2990e78fb9c7b9c378bab5eb0a3d7c47
Info:

SYSWELD 2023.5 installer for Windows 10 Version 1809 or higher.

How to install:

Unzip SYSWELD2023r5_Windows.zip archive in a temporary directory and execute SYSWELDSetup.exe

Follow instructions in SYSWELD 2023.5 Installation Guide document.


Visual-Environment 2023.5.1 Patch for Windows
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Windows 64 Bits 14.27 MB Patch Version
File name: VisualEnvGui202351_WindowsPatch.zip
MD5: 0363fbfa1e5c7709b7089491da046144
Info:

Visual-Environment 2023.5.1 Patch for Windows 10 Version 1809 or higher.

How to install:

Unzip VisualEnvGui202351_WindowsPatch.zip archive in a temporary directory and execute VisualEnvGui202351_WindowsPatch.msp


Visual-Environment Documentation 2023.5.1 for Windows
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Windows 64 Bits 1.69 GB Full Version
File name: VisualEnvHelp202351_Windows.zip
MD5: fa2b6e1d7793723f2639d5f3f11cd34f
Info:

How to install:

Unzip VisualEnvHelp202351_Windows.zip archive in a temporary directory and execute setup.exe


SYSWELD 2023.5 for Linux
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Linux 64 Bits (all x86 proc) 4.89 GB Full Version
File name: SYSWELD2023r5_Linux.tar.gz
MD5: 4c5334d4665e0cdebe307bc4cea74961
Info:

SYSWELD 2023.5 installer for RedHat Enterprise Linux 8.4 distributions or higher.

How to install:

Uncompress SYSWELD2023r5_Linux.tar.gz archive (tar xvf) in a temporary directory and execute ./INSTALL.SH

Follow instructions in SYSWELD 2023.5 Installation Guide document.


Visual-Environment 2023.5.1 Patch for Linux
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Linux 64 Bits (all x86 proc) 18.88 MB Patch Version
File name: VisualEnvGui202351_LinuxPatch.tar.gz
MD5: a2a0f381f47b889f70a9a6bb80fe915a
Info:

Visual-Environment 2023.5.1 Patch for Linux

How to install:

Uncompress (tar xvf) VisualEnvGui202351_LinuxPatch.tar.gz in a temporary directory and execute ./VE-2023.5.1-Patch-installer.run


Visual-Environment 2023.5.1 Documentation for Linux
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Linux 64 Bits (all x86 proc) 910.74 MB Full Version
File name: VisualEnvHelp202351_Linux.tar.gz
MD5: 8d19391d621c7085f0e1b7227dbc6e08
Info:

Visual-Environment Documentation 2023.5.1 installer for Linux

How to install:

Uncompress VisualEnvHelp202351_Linux.tar.gz archive (tar xvf) in a temporary directory and execute ./VE-2023.5.1-doc-installer.run