Tips & Tricks

The transient method – the third out of three methods to simulate the heat effects of welding

In order to meet different requirements from first design to start of production, three different methods are available in the Virtual Welding & Assembly Suite from ESI. The third one – the transient method – is used when not only distortion but also residual stresses and microstructure need to be evaluated. The part size allows running a heat source gradually. Compare it with a formability evaluation in sheet metal forming. A motorcycle rim may serve as an example.

The instantaneous method – the second out of three methods to simulate the heat effects of welding

In order to meet different requirements from first design to start of production, three different methods are available in the Virtual Welding & Assembly Suite from ESI. The second one – the instantaneous method – is used when not only distortion but also residual stresses and micro-structure needs to be evaluated, but welded designs are so huge that it would make no more sense to use a classic transient method with a moving heat source – the simulation time would be too long. Compare it with a feasibility evaluation in sheet metal forming. A frame as produced in machine building, with more than 100 welds, may serve as an example.

The shrinkage method – the first out of three methods to simulate the heat effects of welding

In order to meet different requirements from first design to start of production, three different methods are available in the Virtual Welding & Assembly Suite from ESI. The first one – the shrinkage method – is used in the feasibility and planning phase. Goal is to get as fast as possible an estimation. Compare it with a one-step method in sheet metal forming.

How to complete partial part on binder die design with “flat” part boundary?

In the following picture, the die entry radius in the addendum region should disappear smoothly in a flat surface (or infinite radius). In current version, there is no function to directly fulfill this need.

CFD-VIEW: Working with cell-center data in batch mode

Many improvements have been made in CFD-VIEW that allows the manipulation of cell-center data. The latest cell-center data additions implemented in CFD-VIEW V2011.0 include, for example, support for the MinMax Probe and the Calculator.

"Per Pixel Lighting" display option in CFD-VIEW

When visualizing CFD solutions, it is often of interest to see a particular range of variable values, and it is therefore useful to be able to clip the surface coloring to that range, as to obtain a clearer view of the areas affected by the variable.

Visualizing decomposed model without zonal interface outlines

Running a simulation in parallel allows quicker turn around for larger and complex problems. Such parallel jobs require the computational domain to be decomposed into multiple zones. Such a multiple-zone file may be inconvenient to post-process in CFD-VIEW because zonal interface outlines will be visible and the original surfaces would have been split. As depicted in figure 1 below, these outlines can be numerous and may therefore hinder the clarity of the model.

Visualizing particle size effect on Spray particle trajectory

When analyzing flow vectors, one can get a general trend of the direction of the flow and locations of recirculation. But what if you need to specifically know where a particle will end up? Maybe release points need to be studied. Then, the size and mass can make a difference in the path a particle travels.

Using Macros in CFD-VIEW

In some cases, you might have to perform the same task several times to post-process your results in CFD-VIEW. This can happen for example when you are running a parametric study and need to extract the same information from all the solution files. In this case, it might be time-saving to use the Macro option of CFD-VIEW, especially if obtaining the information necessitates many operations.

Using CFD-VIEW Scripting for transient simulations post-processing

With the Python scripting capabilities of CFD-VIEW, you can quickly and easily perform the repetitive tasks you encounter when post-processing transient simulations.