Tips & Tricks

Visual-Environment Highlight of Visual-Seat: STAN Thermal Dummy

STAN is a thermal dummy to test thermal comfort and moisture management characteristics of automobile, truck, and airplane seating. This device is commercialized by Thermetrics® and some relevant information can be found here: https://thermetrics.com/products/manikin/stan/. In collaboration with Thermetrics, ESI developed a numerical model of the STAN dummy for the prediction of its thermal behavior. No humidity is managed in this version of the model. A process for the setup of the seating and the thermal simulations of the STAN dummy have been added in this version.

Visual-Environment Highlight of Visual-Seat: Sewing Simulation Guided Setup

Sewing simulations aim at assembling flat cover patterns and wrapping them around deformable foam block. This application exists in Visual-Seat for many versions as a set of toolboxes and functionalities enabling to set-up this type of input. This has been enhanced with a workflow gathering all tools and functionalities and proposing them in the right sequential order to provide some user guidance.

Visual-Environment Highlight of Visual-Seat: Foam Blocks Positioning

When assembling the different components of the seat, it may happen that the foam at rest is intersecting the frame and/or the suspensions. In order to remove those intersections, a simulation-based technique had been implemented previously by applying surface pressure on foam. Upon customer request, a new method has been added where the frame (and suspensions) can be scaled down and moved initially to retrieve progressively their size and position during simulation, when the contact with foam is active.

Static comfort – Different encrypted data display

How to display encrypted occupant when other data are also encrypted in the model.

Static Comfort - Sensors Grid

Sensors Grid Definition improvement in Virtual Seat Solution v2015 (VE 11)

Trim Manufacturing – Trim Adviser

Trim Adviser improvement in Virtual Seat Solution v2015 (VE 11)

Using Region sources in CFD-VisCART

In order to control grid spacing at user-defined locations, mesh sources are a common tool in CFD-VisCART (Figure 1). Point, Line, Curve, Plane, Box and Surface sources have been available for several years. Cylinder and Sphere sources were introduced a few years back. To extend this tool set further, CFD-VisCART V2013.0 introduced Region sources.

Automatic covering of larger unwanted holes in CFD-VisCART

CFD-VisCART meshing automatically closes or covers holes in the geometry that are smaller in size than the cell size specified at the surfaces. To cover LARGER holes, the ‘Max Hole Size to Cover’ feature can be used. This feature, introduced in V2013.2, works to automatically cover larger holes in the geometry during mesh generation, and thus prevents the mesh from leaking into unwanted regions. This feature is available with all mesh types supported in CFD-VisCART.

Fiber volume content contour

Two dedicated composites contours are available in PAM-FORM 2G post-processing: Shear angle and fiber directions.

Coupling between PAM-FORM and PAM-RTM: multiple part mapping

Coupling between PAM-FORM 2G and PAM-RTM is done through a .DSY file. Thus, pre-forming process is simulated with PAM-FORM 2G and resulting fiber orientations that will affect permeabilities are transferred to PAM-RTM model setup.