Tips & Tricks

Horse saddle distortion modelling in Visual Weld
Welding of structures involves complex interactions between thermal, metallurgical and mechanical phenomena leading to residual stresses and distortions, which play a major role during subsequent service of these structures. Controlling material characteristics, residual stress and keep distortion within tolerances via the computer can significantly enhance the performance, the quality of the product and the structure’s service life
Mandikizinoyou Taro Sheet Metal Forming, Virtual Manufacturing, Multiphysics, Welding & Assembly

Restart Sysweld thermo-metallurgy and mechanical calculation in batch mode
The aim of this article consists to show sysweld/systus users how to perform a restart computation when a calculation run in batch mode is stopped in middle for some reasons or not.
Mandikizinoyou Taro Virtual Manufacturing, Multiphysics, Welding & Assembly

Overview of CSM Welding Advisor in Visual Environment 18.0.2
This tip is to give an overview of new CSM welding advisor in Visual Environment 18.0.2. This new advisor comes in replacement of Visual Welding advisor and uses Assembly solver to perform transient welding simulation.
Mandikizinoyou Taro Sheet Metal Forming, Virtual Manufacturing, Welding & Assembly

Friction Stir Welding modelling with an Axi-symmetric tool
Friction Stir Welding (FSW) is an innovative technology, which allows a solid junction of heterogeneous alloys, using a wear-resistant rotary tool that follows the welding seam. ESI Welding solution allows todays to predict temperature generated by FSW process. The proposed methodology is based on local approach that cannot give global distortion of the welded components. The aim of this article is to show how user can setup it own FSW process and run the computation using Visual Weld application
Mandikizinoyou Taro Virtual Manufacturing, Welding & Assembly

Model clipping feature in CFD-VisCART and CFD-GEOM
For better visualization of the geometry and mesh, a model clipping feature was introduced in CFD-VisCART and CFD-GEOM V2013.0. The following sections illustrate the usage and benefits of this feature.
Abraham Meganathan CFD

Improve Productivity Using Scripts [Video Format]
As simulations become more integrated with the design process, engineers often spend time on repeated operations that do not contribute to their productivity. There is a need for tools that could capture, preserve and transfer the knowledge within the organization or to its customers.
Abraham Meganathan CFD

Boundary layer meshing with CFD-ACE+ [video format]
The accuracy of a CFD solution is strongly dependent on how well the mesh resolves geometry and flow features. This is especially true for near wall regions (boundary layer) where viscous forces are not negligible compared to inertial forces.
Abraham Meganathan CFD

How to check what software version you are running
There is a very fast and easy way to verify what software version you are running for your ESI CFD applications. You most likely know that this information is available for the GUI by clicking on 'Help → About ...', and for solvers by looking in the output file.
Abraham Meganathan CFD

Always Make Sure You Have a Good Mesh Quality
The mesh has a great influence on the solver convergence and solution of every CFD Simulation. The user is strongly advised to check the quality of a numerical mesh.
Abraham Meganathan CFD

Copy/Paste Viewpoint tools
Usually, when performing a particular simulation, it is necessary to compare the results of similar models or the same model at different operating conditions. It is important that the two (or more) cases being compared be viewed from the same angle and at the same zoom level.
Abraham Meganathan CFD