Tips & Tricks

How to simulate welding process with variable weld speed and Heat power ?

In real process, the user changes the velocity depending to the distance already covered or still to cover in welding process. To better reproduce the start and the end of a welding process, the velocity must be able to vary during at least these two phases as well as the heat source power. And to be more generic, this feature introduces a time dependency of the heat source velocity and its power density.

Horse saddle distortion modelling in Visual Weld

Welding of structures involves complex interactions between thermal, metallurgical and mechanical phenomena leading to residual stresses and distortions, which play a major role during subsequent service of these structures. Controlling material characteristics, residual stress and keep distortion within tolerances via the computer can significantly enhance the performance, the quality of the product and the structure’s service life

Restart Sysweld thermo-metallurgy and mechanical calculation in batch mode

The aim of this article consists to show sysweld/systus users how to perform a restart computation when a calculation run in batch mode is stopped in middle for some reasons or not.

Overview of CSM Welding Advisor in Visual Environment 18.0.2

This tip is to give an overview of new CSM welding advisor in Visual Environment 18.0.2. This new advisor comes in replacement of Visual Welding advisor and uses Assembly solver to perform transient welding simulation.

Friction Stir Welding modelling with an Axi-symmetric tool

Friction Stir Welding (FSW) is an innovative technology, which allows a solid junction of heterogeneous alloys, using a wear-resistant rotary tool that follows the welding seam. ESI Welding solution allows todays to predict temperature generated by FSW process. The proposed methodology is based on local approach that cannot give global distortion of the welded components. The aim of this article is to show how user can setup it own FSW process and run the computation using Visual Weld application

e-Café #2 PYFUN, PYSTOP - Programmer ses propres critères d'arrêt de calcul

Comment programmer des critères d'arrêt de calcul en Python

CFD-FASTRAN/CFD-ACE+ coupling for thermal environment simulations

In certain applications, different regions of the computational domain experiences flow conditions that are so different that it is very difficult for a single solver to produce accurate results at the extremes. In many situations, such problems can be separated and solved using loosely coupled solvers. Each solver is chosen to provide highly accurate solutions for the prevailing flow conditions.

Avoiding Chimera Errors in CFD-FASTRAN

This note discusses a common error encountered by users when trying chimera meshes in CFD-FASTRAN. Such errors are easy to avoid and hopefully this note will assist you.

Motion Model Dependencies in CFD-FASTRAN

Moving-body models available in CFD-FASTRAN are highly suited to simulate complex prescribed and six-degree-of-freedom (6DOF) motions of rigid bodies. In many engineering problems, this translates to multiple bodies moving relative to one another.

Low Mach Preconditioning and Dual Time Stepping in CFD-FASTRAN

Density-based schemes employing time-marching procedures available in CFD-FASTRAN provide excellent stability and convergence characteristics for high-speed compressible flows (typically M >0.5).