Tips & Tricks

How to simulate welding process with variable weld speed and Heat power ?
In real process, the user changes the velocity depending to the distance already covered or still to cover in welding process. To better reproduce the start and the end of a welding process, the velocity must be able to vary during at least these two phases as well as the heat source power. And to be more generic, this feature introduces a time dependency of the heat source velocity and its power density.
Mandikizinoyou Taro Welding & Assembly, Virtual Performance, Virtual Integration Platform

Horse saddle distortion modelling in Visual Weld
Welding of structures involves complex interactions between thermal, metallurgical and mechanical phenomena leading to residual stresses and distortions, which play a major role during subsequent service of these structures. Controlling material characteristics, residual stress and keep distortion within tolerances via the computer can significantly enhance the performance, the quality of the product and the structure’s service life
Mandikizinoyou Taro Sheet Metal Forming, Virtual Manufacturing, Multiphysics, Welding & Assembly

Overview of CSM Welding Advisor in Visual Environment 18.0.2
This tip is to give an overview of new CSM welding advisor in Visual Environment 18.0.2. This new advisor comes in replacement of Visual Welding advisor and uses Assembly solver to perform transient welding simulation.
Mandikizinoyou Taro Sheet Metal Forming, Virtual Manufacturing, Welding & Assembly

Demonstrator of typical Stamp-Assembly process in automotive BiW manufacturing
New Stamp-Assembly non-confidential tutorial available
Jan Bejvl Sheet Metal Forming, Welding & Assembly, Virtual Integration Platform

e-Café #2 PYFUN, PYSTOP - Programmer ses propres critères d'arrêt de calcul
Comment programmer des critères d'arrêt de calcul en Python
Jean-Charles Paulin Virtual Performance

CFD-FASTRAN/CFD-ACE+ coupling for thermal environment simulations
In certain applications, different regions of the computational domain experiences flow conditions that are so different that it is very difficult for a single solver to produce accurate results at the extremes. In many situations, such problems can be separated and solved using loosely coupled solvers. Each solver is chosen to provide highly accurate solutions for the prevailing flow conditions.
Abraham Meganathan CFD

Avoiding Chimera Errors in CFD-FASTRAN
This note discusses a common error encountered by users when trying chimera meshes in CFD-FASTRAN. Such errors are easy to avoid and hopefully this note will assist you.
Abraham Meganathan CFD

Motion Model Dependencies in CFD-FASTRAN
Moving-body models available in CFD-FASTRAN are highly suited to simulate complex prescribed and six-degree-of-freedom (6DOF) motions of rigid bodies. In many engineering problems, this translates to multiple bodies moving relative to one another.
Abraham Meganathan CFD

Low Mach Preconditioning and Dual Time Stepping in CFD-FASTRAN
Density-based schemes employing time-marching procedures available in CFD-FASTRAN provide excellent stability and convergence characteristics for high-speed compressible flows (typically M >0.5).
Abraham Meganathan CFD

Axisymmetric 2D Convergent-Divergent Boattail Nozzle Simulation Using CFD-FASTRAN
The NASA D-1.22-L boattail nozzle configuration was obtained from the MADIC (Multidisciplinary and Design Industrial Consortium) program. The geometry definition and the flow conditions are documented in NASA TP 1766 [1]. This user tip presents a validation of numerical methods against experimental data.
Abraham Meganathan CFD