Tips & Tricks

Horse saddle distortion modelling in Visual Weld

Welding of structures involves complex interactions between thermal, metallurgical and mechanical phenomena leading to residual stresses and distortions, which play a major role during subsequent service of these structures. Controlling material characteristics, residual stress and keep distortion within tolerances via the computer can significantly enhance the performance, the quality of the product and the structure’s service life

Restart Sysweld thermo-metallurgy and mechanical calculation in batch mode

The aim of this article consists to show sysweld/systus users how to perform a restart computation when a calculation run in batch mode is stopped in middle for some reasons or not.

Overview of CSM Welding Advisor in Visual Environment 18.0.2

This tip is to give an overview of new CSM welding advisor in Visual Environment 18.0.2. This new advisor comes in replacement of Visual Welding advisor and uses Assembly solver to perform transient welding simulation.

Friction Stir Welding modelling with an Axi-symmetric tool

Friction Stir Welding (FSW) is an innovative technology, which allows a solid junction of heterogeneous alloys, using a wear-resistant rotary tool that follows the welding seam. ESI Welding solution allows todays to predict temperature generated by FSW process. The proposed methodology is based on local approach that cannot give global distortion of the welded components. The aim of this article is to show how user can setup it own FSW process and run the computation using Visual Weld application

Visual-Environment Highlight of Visual-Seat: STAN Thermal Dummy

STAN is a thermal dummy to test thermal comfort and moisture management characteristics of automobile, truck, and airplane seating. This device is commercialized by Thermetrics® and some relevant information can be found here: https://thermetrics.com/products/manikin/stan/. In collaboration with Thermetrics, ESI developed a numerical model of the STAN dummy for the prediction of its thermal behavior. No humidity is managed in this version of the model. A process for the setup of the seating and the thermal simulations of the STAN dummy have been added in this version.

Visual-Environment Highlight of Visual-Seat: Sewing Simulation Guided Setup

Sewing simulations aim at assembling flat cover patterns and wrapping them around deformable foam block. This application exists in Visual-Seat for many versions as a set of toolboxes and functionalities enabling to set-up this type of input. This has been enhanced with a workflow gathering all tools and functionalities and proposing them in the right sequential order to provide some user guidance.

Visual-Environment Highlight of Visual-Seat: Foam Blocks Positioning

When assembling the different components of the seat, it may happen that the foam at rest is intersecting the frame and/or the suspensions. In order to remove those intersections, a simulation-based technique had been implemented previously by applying surface pressure on foam. Upon customer request, a new method has been added where the frame (and suspensions) can be scaled down and moved initially to retrieve progressively their size and position during simulation, when the contact with foam is active.

Static comfort – Different encrypted data display

How to display encrypted occupant when other data are also encrypted in the model.

Static Comfort - Sensors Grid

Sensors Grid Definition improvement in Virtual Seat Solution v2015 (VE 11)

Trim Manufacturing – Trim Adviser

Trim Adviser improvement in Virtual Seat Solution v2015 (VE 11)