Tips & Tricks

Demonstrator of typical Stamp-Assembly process in automotive BiW manufacturing

New Stamp-Assembly non-confidential tutorial available

Welding simulation with FAST3D method in Visual Weld

A new method is described, which allows to reduce computation time significantly. It is used for transient simulations with moving heat source, mainly for long welds. Its advantage is that it does not require any additional manipulations with the model.

Visual-Assembly Overlap Resolve positioning

The most effective way how to position your distorted components into the clamping system.

Visual-Mesh for Assembly setup - How to create mesh for shell analysis from CAD.

Short video how to create shell mesh from CAD using Visual-Mesh application.

Interface SYSWELD / ABAQUS

The objective of this interface is to perform a restart with ABAQUS using a SYSWELD computation. The difficulty is to transfer the metallurgical effects in a data structure which is not designed for it.

How to Obtain Best Results within Reasonable Time from a Heat Treatment Simulation

Heat treated parts are in most cases not clamped during heat treatment, for an FEM analysis, at least a static determined clamping is needed that does not allow any rigid body motion.

Stamping/HT Chaining of 3D Ring - Restart tool in Visual Heat Treatment

This article is to show effects of heat treatment on stresses when industrial mechanical parts are stamped (or welded) by 3 typical heat treatment steps: Heating, Quenching and Tempering. Tempering is generally considered effective in relieving stresses induced by quenching in addition to lowering hardness to within a specified range, or meeting certain mechanical property requirements.

Heat Power display in Visual Weld

The aim of this development in Visual Weld 14.5 + Sysweld 2019.0 is to display the Power Density. Currently, this functionality is only available in the old SysWeld GUI. The new functionality "Heat Power Display" is available through the "Welding Utilities" menu of Visual Weld.

Delta T Offset For Bowing Effect in Assembly Process

In case of butt joint of two plates, in reality, there is an eccentricity e between the neutral phase of bending and the centre of the tendon force caused by the weld which causes the typical horse saddle of a butt welded flat plate.. A functionality Delta T Offset  has been developed in order to overcome the limitation due to the shrinkage methodology that cannot provide correct results for a butt joint with a non-symmetrical welding. With this new development, it will be possible to apply an offset value on the thermal loading between upper and lower surfaces of shell. In consequence, the horse saddle effect of a butt welded flat plate is produced with Assembly solution.

Conversion Files .fdb in .erfh5 on Network Drive

It is not straightforward to do the conversion Files .fdb in .erfh5 on Network Drive in Visual Viewer. In order to make it work properly, it is necessary to map network drive to the local machine. In this way, the files on network could be handled like on local machine and the conversion from fdb to erf will be working properly.