Tips & Tricks

Horse saddle distortion modelling in Visual Weld
Welding of structures involves complex interactions between thermal, metallurgical and mechanical phenomena leading to residual stresses and distortions, which play a major role during subsequent service of these structures. Controlling material characteristics, residual stress and keep distortion within tolerances via the computer can significantly enhance the performance, the quality of the product and the structure’s service life
Mandikizinoyou Taro Sheet Metal Forming, Virtual Manufacturing, Multiphysics, Welding & Assembly

Restart Sysweld thermo-metallurgy and mechanical calculation in batch mode
The aim of this article consists to show sysweld/systus users how to perform a restart computation when a calculation run in batch mode is stopped in middle for some reasons or not.
Mandikizinoyou Taro Virtual Manufacturing, Multiphysics, Welding & Assembly

Overview of CSM Welding Advisor in Visual Environment 18.0.2
This tip is to give an overview of new CSM welding advisor in Visual Environment 18.0.2. This new advisor comes in replacement of Visual Welding advisor and uses Assembly solver to perform transient welding simulation.
Mandikizinoyou Taro Sheet Metal Forming, Virtual Manufacturing, Welding & Assembly

Friction Stir Welding modelling with an Axi-symmetric tool
Friction Stir Welding (FSW) is an innovative technology, which allows a solid junction of heterogeneous alloys, using a wear-resistant rotary tool that follows the welding seam. ESI Welding solution allows todays to predict temperature generated by FSW process. The proposed methodology is based on local approach that cannot give global distortion of the welded components. The aim of this article is to show how user can setup it own FSW process and run the computation using Visual Weld application
Mandikizinoyou Taro Virtual Manufacturing, Welding & Assembly

CFD-FASTRAN/CFD-ACE+ coupling for thermal environment simulations
In certain applications, different regions of the computational domain experiences flow conditions that are so different that it is very difficult for a single solver to produce accurate results at the extremes. In many situations, such problems can be separated and solved using loosely coupled solvers. Each solver is chosen to provide highly accurate solutions for the prevailing flow conditions.
Abraham Meganathan CFD

Avoiding Chimera Errors in CFD-FASTRAN
This note discusses a common error encountered by users when trying chimera meshes in CFD-FASTRAN. Such errors are easy to avoid and hopefully this note will assist you.
Abraham Meganathan CFD

Motion Model Dependencies in CFD-FASTRAN
Moving-body models available in CFD-FASTRAN are highly suited to simulate complex prescribed and six-degree-of-freedom (6DOF) motions of rigid bodies. In many engineering problems, this translates to multiple bodies moving relative to one another.
Abraham Meganathan CFD

Low Mach Preconditioning and Dual Time Stepping in CFD-FASTRAN
Density-based schemes employing time-marching procedures available in CFD-FASTRAN provide excellent stability and convergence characteristics for high-speed compressible flows (typically M >0.5).
Abraham Meganathan CFD

Axisymmetric 2D Convergent-Divergent Boattail Nozzle Simulation Using CFD-FASTRAN
The NASA D-1.22-L boattail nozzle configuration was obtained from the MADIC (Multidisciplinary and Design Industrial Consortium) program. The geometry definition and the flow conditions are documented in NASA TP 1766 [1]. This user tip presents a validation of numerical methods against experimental data.
Abraham Meganathan CFD

Chemical-kinetic Model for Mars Atmosphere Re-entry Applications
The shock layer flow over a blunt body entering a planetary atmosphere at a hypersonic speed will dissociate and partially ionize. A reliable prediction of the flow-field for such application requires a chemical-kinetic model. For Mars atmosphere, the five species Park'94 is considered [1]. The dissociation of CO2 is producing C, CO, CO2, O and O2.
Abraham Meganathan CFD