Tips & Tricks

Horse saddle distortion modelling in Visual Weld

Welding of structures involves complex interactions between thermal, metallurgical and mechanical phenomena leading to residual stresses and distortions, which play a major role during subsequent service of these structures. Controlling material characteristics, residual stress and keep distortion within tolerances via the computer can significantly enhance the performance, the quality of the product and the structure’s service life

Overview of CSM Welding Advisor in Visual Environment 18.0.2

This tip is to give an overview of new CSM welding advisor in Visual Environment 18.0.2. This new advisor comes in replacement of Visual Welding advisor and uses Assembly solver to perform transient welding simulation.

Demonstrator of typical Stamp-Assembly process in automotive BiW manufacturing

New Stamp-Assembly non-confidential tutorial available

How do I create an SEA cavity using shrinkwrap?

How to create FE acoustic cavities with complex shapes

Auto Empty Folders option in CFD-GEOM

When importing large models into CFD-GEOM, you may notice that certain entities listed in the Model Manager may have a red box around them.

Adding Baffles to an Unstructured domain in CFD-GEOM

While meshing the geometries of industrial significance like mixing tanks, reactor and heat exchangers, we may encounter baffles which have negligible thickness but significant area to impact the physics of the problem in terms of momentum and heat transfer. These surfaces may be free-standing or connected to other surfaces from the domain.

New Mesh Sources in CFD-GEOM for Triangle and Tetrahedral meshing

Corner Point Sources, Surface Interior Sources and Tet Sources have been available in CFD-GEOM for several years, allowing for refinements during certain phases of mesh generation.

How to report and talk about simulation time in an objective manner

Reporting or talking about simulation time is a difficult subject. In the article a way to manage this problem in an objective manner is given.

Materials in the database - Which material properties to use with respect to the three methods to simulate the heat effects of welding

A material is described with exactly one set of material properties. In simulation engineering - depending on the applied method and the moment in time when the simulation is carried out in the product development cycle - only subsets of a full material data set might be required. In this article is outlined which subset is used for which purpose, what is available in the database, and what can be simulated.

The transient method – the third out of three methods to simulate the heat effects of welding

In order to meet different requirements from first design to start of production, three different methods are available in the Virtual Welding & Assembly Suite from ESI. The third one – the transient method – is used when not only distortion but also residual stresses and microstructure need to be evaluated. The part size allows running a heat source gradually. Compare it with a formability evaluation in sheet metal forming. A motorcycle rim may serve as an example.