Tips & Tricks

How to Obtain Best Results within Reasonable Time from a Heat Treatment Simulation

Heat treated parts are in most cases not clamped during heat treatment, for an FEM analysis, at least a static determined clamping is needed that does not allow any rigid body motion.

Stamping/HT Chaining of 3D Ring - Restart tool in Visual Heat Treatment

This article is to show effects of heat treatment on stresses when industrial mechanical parts are stamped (or welded) by 3 typical heat treatment steps: Heating, Quenching and Tempering. Tempering is generally considered effective in relieving stresses induced by quenching in addition to lowering hardness to within a specified range, or meeting certain mechanical property requirements.

Heat Power display in Visual Weld

The aim of this development in Visual Weld 14.5 + Sysweld 2019.0 is to display the Power Density. Currently, this functionality is only available in the old SysWeld GUI. The new functionality "Heat Power Display" is available through the "Welding Utilities" menu of Visual Weld.

Conversion Files .fdb in .erfh5 on Network Drive

It is not straightforward to do the conversion Files .fdb in .erfh5 on Network Drive in Visual Viewer. In order to make it work properly, it is necessary to map network drive to the local machine. In this way, the files on network could be handled like on local machine and the conversion from fdb to erf will be working properly.

Crash when launching Visual on CentOS

On Linux, at moment of launching Visual-Environmnet, crash happens after having selected Visual Weld. It is possible to try following steps to solve the problem. - Launching Visual in debug mode - Downgrade GlibC to 2.12 - Install freshly NTP

Boundary Layer Mesh tool demonstration

Easily creating a connection between a tetramesh and an hexamesh is possible, using Boundary Layer Mesh tool.

How to report and talk about simulation time in an objective manner

Reporting or talking about simulation time is a difficult subject. In the article a way to manage this problem in an objective manner is given.

Materials in the database - Which material properties to use with respect to the three methods to simulate the heat effects of welding

A material is described with exactly one set of material properties. In simulation engineering - depending on the applied method and the moment in time when the simulation is carried out in the product development cycle - only subsets of a full material data set might be required. In this article is outlined which subset is used for which purpose, what is available in the database, and what can be simulated.

The transient method – the third out of three methods to simulate the heat effects of welding

In order to meet different requirements from first design to start of production, three different methods are available in the Virtual Welding & Assembly Suite from ESI. The third one – the transient method – is used when not only distortion but also residual stresses and microstructure need to be evaluated. The part size allows running a heat source gradually. Compare it with a formability evaluation in sheet metal forming. A motorcycle rim may serve as an example.

The instantaneous method – the second out of three methods to simulate the heat effects of welding

In order to meet different requirements from first design to start of production, three different methods are available in the Virtual Welding & Assembly Suite from ESI. The second one – the instantaneous method – is used when not only distortion but also residual stresses and micro-structure needs to be evaluated, but welded designs are so huge that it would make no more sense to use a classic transient method with a moving heat source – the simulation time would be too long. Compare it with a feasibility evaluation in sheet metal forming. A frame as produced in machine building, with more than 100 welds, may serve as an example.